Re: Old Shark, New Tricks
Posted: Sat Apr 20, 2013 3:57 pm
Hello again. Still carving round edges on bowls.
In the spirit of continuous improvement, I'd like to share a few new ideas and improvements.
In the picture at the bottom you can see the black plastic protractor-like device. In making a smaller bowl, I decided I didn't want to drill the 6 additional locating holes, just the center one. Still carving the 60 degree sections, the protractor helps me locate it with simple pencil marks as I rotate clockwise.
Also a notch in the top gives the exact location of X0. The aluminum angle is aligned with the X axis and is the main element for clamping and bolted to the top of the T track. The protractor has a bottom ledge that gets bolted to the bottom of the T track.
Make sure your edge designs use the center for 0,0. In this bowl with more detailed carvings on the edge I wanted to use a 1/16 ball end mill. This necessitated a 3D roughing tool path. With Aspire, the roughing tool path assumes a block for the start point. You can use that if you don't mind carving a lot of air. What I did is a trick I adopted from something I read on the forum once. I created a 3D finish tool path with a 1/4 inch ball mill. I used a 30% step over. The trick is to set your Z zero then raise it .020" and reset Z zero. This leaves .020 for your final cut. The roughing cut takes only 3 minutes with no air cutting.
I'll post some shots of these bowls once they are finished.
In the spirit of continuous improvement, I'd like to share a few new ideas and improvements.
In the picture at the bottom you can see the black plastic protractor-like device. In making a smaller bowl, I decided I didn't want to drill the 6 additional locating holes, just the center one. Still carving the 60 degree sections, the protractor helps me locate it with simple pencil marks as I rotate clockwise.
Also a notch in the top gives the exact location of X0. The aluminum angle is aligned with the X axis and is the main element for clamping and bolted to the top of the T track. The protractor has a bottom ledge that gets bolted to the bottom of the T track.
Make sure your edge designs use the center for 0,0. In this bowl with more detailed carvings on the edge I wanted to use a 1/16 ball end mill. This necessitated a 3D roughing tool path. With Aspire, the roughing tool path assumes a block for the start point. You can use that if you don't mind carving a lot of air. What I did is a trick I adopted from something I read on the forum once. I created a 3D finish tool path with a 1/4 inch ball mill. I used a 30% step over. The trick is to set your Z zero then raise it .020" and reset Z zero. This leaves .020 for your final cut. The roughing cut takes only 3 minutes with no air cutting.
I'll post some shots of these bowls once they are finished.